SOLUTION
Car
◉ Detection Introduction
With the rapid development of automobile technology, the high-tech characteristics of automobile maintenance are increasingly presented, and at the same time, the concept of automobile maintenance is constantly updated. As people pay more attention to the issue of automobile safety, new requirements are constantly put forward for automobile inspection, thus continuously promoting the development of the automobile inspection and maintenance market.
Vehicle inspection is an inspection to determine the technical condition or working ability of the vehicle. During the use of the car, with the prolongation of the use time (or the increase of the mileage), its parts gradually wear, corrode, deform, age, and the lubricating oil deteriorates, etc., resulting in the larger clearance of the matching pair, causing loose movement and vibration. , noise and air leakage, water leakage, oil leakage, etc., resulting in a decline in the technical performance of the car. In order to cooperate with the automobile inspection work, the national standards, industry standards and metrological verification regulations on automobile inspection have been issued and implemented in China. From the construction of the vehicle comprehensive performance testing station to the specific testing items for vehicle testing, there are basically laws to follow.
◉ Test Items
(一)Automotive NVH Detection
1. Introduction of automotive NVH
Automotive NVH is the English abbreviation of Noise, Vibration and Harshness (Noise, Vibration, Harshness). It is a comprehensive issue of automobile manufacturing quality, and it gives automobile users the most direct and superficial feeling.
2. Product range
Motors, power systems, seats, dashboards, center consoles, parts of the body, front and rear doors, steering columns, air conditioning systems, sunroofs, sunshields, tailgates, and small components.
3. Test items
(1) Vibration and stress test: vibration test (acceleration, intensity, velocity, displacement), shock response test (shock response spectrum), vibration sensitivity evaluation (transfer function), rotating machinery vibration test (torsional vibration, order tracking), Stress-strain testing, road spectrum acquisition, etc.
(2) Acoustic test: sound pressure test, sound power test (sound pressure method and sound intensity method), sound intensity test (discrete point method and scanning method), sound insulation test, sound absorption test, etc.
(3) Modal test: test modal test based on hammering method and vibration exciter, working deformation analysis (ODS), operating modal (OMA) test based on shaking table, etc.
(4) Abnormal noise and sound quality test: abnormal noise subjective and objective test, abnormal noise source location test (acoustic camera), sound quality subjective and objective test, etc.
(二)Parts inspection
1. Product range
Electronic appliances, body interior and exterior trim parts, car seats, wiring harnesses
2. Test items
(1) Exterior trim test
The exterior parts mainly refer to the front and rear bumpers, the rear license plate lamp cover, the engine hood, etc.
Test items: salt spray corrosion / gas corrosion / ozone corrosion, xenon arc lamp aging / metal halide lamp sunlight simulation aging / carbon arc lamp aging / fluorescent UV lamp aging, high and low temperature / high and low temperature humidity cycle / temperature shock / rapid temperature change, Dust/Water/Rain Test, Vibration/Three Comprehensive Vibration/Mechanical Shock, Mechanical Durability/Fatigue/Life, Coating/Coating Characteristics Test, Prohibited and Restricted Substance Test
(2) Interior parts test
Interior parts include: instrument panel, secondary instrument panel, door panel, door opening handle, interior trim panels of each pillar, carpet, headliner, sun visor, etc., seat, steering wheel, airbag, seat, seat belt, etc.
Test items: chemical environmental analysis, chemical resistance, combustion characteristics, metal halide lamp sunlight simulation aging / carbon arc lamp aging, high temperature infrared light test, high and low temperature / high and low temperature humid heat cycle / temperature shock / rapid temperature change / low temperature falling ball, vibration /Three Comprehensive Vibration, Operational Performance Test, Mechanical Durability/Fatigue/Life, Friction/Scratch/Coin Scratch, Nail Hardness, Cure, Gloss, Skin Adhesion/Paint Film Adhesion/Tape Adhesion, Peel Strength
(3) Testing of automotive electronic and electrical products
ELV and Prohibited Substance Test, Chemical Reagent Resistance/Battery Fluid Resistance, Salt Spray Corrosion/Gas Corrosion/Ozone Corrosion, Dust/Water/Rain Test, Vibration/Three Comprehensive Vibration/Mechanical Shock, Specific Environmental Performance Test, High and Low Temperature/ High and low temperature humid heat cycle/temperature shock/rapid temperature change, functional durability/fatigue/lifetime, electrical test, electromagnetic compatibility test (CE/RE/RI/BCI/ESD/ME/transient conduction immunity/coupled conduction immunity / power intermittent drop test), product certification
(4) Seat test
Mechanical performance test, weathering test (temperature cycle/low temperature and humidity resistance, heat aging, salt spray test), safety test (flame retardant test), chemical environmental protection test
(5) Harness test
Mechanical performance test (vibration test, mechanical shock test, drop test, insertion/extraction force test), electrical performance test (contact resistance, voltage drop test, temperature rise test, withstand voltage test, insulation resistance test), environmental test (high Low temperature, damp heat test, salt spray test, dustproof and waterproof test, reagent resistance, gas corrosion test, ozone resistance test), chemical environmental protection test (ELV, VOC, odor), other tests (dimension measurement, air tightness test, combustion test)
(6) Fatigue life test
High and low cycle fatigue test, creep test, tension-torsion composite fatigue test, determination of S-N curve, load-displacement fatigue test, durability test of air outlet of automobile interior, automobile interior handle durability test, automobile inner cup holder durability test, automobile interior Item box durability test, automotive electronic key life test, automotive combination switch durability test
(三)Vehicle material testing
1. Product range
Metal materials, coating/electroplating materials, soft cladding materials, polymer materials, etc.
2. Test items
(1) Testing of metal materials for vehicles
Mechanical properties, metallographic analysis, chemical composition analysis, coating/plating analysis, fasteners/standard parts, cleanliness analysis, microscopic/failure analysis, etc.
(2) Coating/plating material test
Tested products: door panels, interior and exterior trim strips, interior and exterior trim frames, bumpers, air deflectors, etc.
Test items: physical properties, chemical resistance, weather resistance, corrosion resistance, etc.
(3) Soft covering material test
Tested products: seat cover, seat foam, dashboard skin, door skin, ceiling, carpet, sound insulation cotton tape.
Test items: folding fastness, abrasion resistance, Martindale abrasion, softness, air permeability, reagent resistance, scratch resistance, compression fatigue, low temperature flexibility, high temperature cooking.
(4) Polymer material detection
Mechanical performance testing, thermal performance testing, aging performance testing, composition analysis, wear performance testing, combustion performance testing, etc.
(5) ELV test
Mainly through the detection of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyls, and polybrominated diphenyl ethers in accordance with the EU ELV Directive 2000/53/EC or the national standard GB/T 30512 on the whole vehicle or parts and raw materials; or according to other regulations Such as REACH, carry out relevant harmful substances testing, such as: asbestos, polycyclic aromatic hydrocarbons, etc., to help build a green automobile industry chain.
(四)Automotive VOC Testing
1. Test introduction
Automotive VOC testing is mainly through comprehensive VOC testing on the whole vehicle, assembly and materials, so that the products meet the requirements of international, national and enterprise standards, thereby creating a green and safe riding environment.
2. Test items
Vehicle VOC, assembly cabin method, bag method VOC, odor, material odor, atomization, formaldehyde, total carbon, VDA 278, etc.;
3. Test standard
International standard ISO 12219 series, VDA series, DIN series; national standard HJ/T 400-2007; enterprise standard GS 97014, PV 3942, etc.
(五) Vehicle test
Test items: high/low temperature storage test, temperature and humidity cycle test, infrared light simulation, durability test of hood/trunk cover/tailgate/side, body rigidity strength test, body mounting point rigidity strength test
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